A lot of times I'll program a ball mill from the ball core instead of the tip. Say I had a 1/2" ball end mill, measured it and got -14.3788 and entered that into the first H column. I will …
WhatsApp: +86 18221755073ball milling fanuc. Polar coordinate interpolation function G12. some applications, a ball-nose end mill that is pointing toward the OD of the part can be used. This type of tool must be touched off along the X-axis at the center of the ball-nose. • Programming the Tool approach point Caution must be used when positioning the milling cutter ...
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WhatsApp: +86 18221755073What you're looking for, I believe, is polar interpolation. On our Fanuc Oi-TB it's G12.1 to invoke, G13.1 to cancel. The short answer is to program it like XY on a mill, but express X in diameter (2X distance from center) and replace Y with C. Can't move Z with G12.1 active. Can't have cutter comp active when calling G12.1. Must start at C0.
WhatsApp: +86 18221755073Use a good 2-flute precision ball mill (R +/-.01mm or better) from Mitsubishi, OSG, NS Tool, etc. Keep the stepover close to (or the same as) the feed/tooth to increase surface …
WhatsApp: +86 18221755073I have ~50 identical 3-axis milling machines running a Fanuc 31i control and recently performed XY/XZ/YZ ballbar tests (Renishaw QC-20) to quantify their performance. On a 150 [mm] (6 [in]) radius ballbar I'm seeing circularity from 15-30 [um] (about 0.0005-0.0012 [in]).
WhatsApp: +86 18221755073Hello everyone My question: Does anybody know if polygon milling is possible to do on a Hardinge GS 250 turning machine with Fanuc Oi-TD controller? If yes, how? 03-09-2012, 04:14 AM #2
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WhatsApp: +86 18221755073Incorporating a standard stroke, these machines epitomise the quintessential all-purpose vertical machining center. They elevate productivity across a wide spectrum of milling and drilling operations, demanding the utmost in precision, adaptability, and dependability.
WhatsApp: +86 18221755073Pitch [1] - An angular deviation possible in positioning systems, in which the table leading edge rises or falls as the table translates along the direction of travel.This represents rotation around a horizontal axis, perpendicular to the axis of travel. Roll [2] - An angular deviation from ideal straight line motion, in which the positioning table rotates around its axis of travel as …
WhatsApp: +86 18221755073I assume you are running a ball mill and milling a semi circle into a face? Kind of like milling a U. Here is a snippet of a Robotool program. Bear in mind this is absolute arc centers unlike Fanuc with incremental centers. This was to cut essentially a U. Straight sides radiused corners, flat bottom. G19 G00 X0 Y.38 Z.1 G01 Z-.133 F3.
WhatsApp: +86 18221755073Use a good 2-flute precision ball mill (R +/-.01mm or better) from Mitsubishi, OSG, NS Tool, etc. Keep the stepover close to (or the same as) the feed/tooth to increase surface symmetry and specularity
WhatsApp: +86 18221755073I have ~50 identical 3-axis milling machines running a Fanuc 31i control and recently performed XY/XZ/YZ ballbar tests (Renishaw QC-20) to quantify their performance. …
WhatsApp: +86 18221755073I'm using a KIA SKT21LMS with a Fanuc 0i-TB and I'm trying to solve a couple of remaining issues. I'm not sure if they are postprocessor issues, machine parameter issues, or something else. 1. [EDIT: Using G12.1 polar interpolation, so everything is in IPM] When interpolating a circle or...
WhatsApp: +86 18221755073Y-axis machines can mill a square pocket on the OD of a shaft with just Y and Z movements while X controls depth. C-axis machines cannot mill a square pocket. The sides will be tapered due to C axis rotation. What you're looking for, I believe, is polar interpolation. On our Fanuc Oi-TB it's G12.1 to invoke, G13.1 to cancel.
WhatsApp: +86 18221755073Sometimes I use the H wear column to switch what I measured a ball end mill length at, and add a negative number to that to represent the core of the ball. A lot of times I'll program a ball mill from the ball core instead of the tip. Say I had a 1/2" ball end mill, measured it and got -14.3788 and entered that into the first H column.
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WhatsApp: +86 18221755073It's possible that a circular motion with a ball end mill will be in the XZ or YZ plane, and the appropriate plane selection G code must be commanded prior or within the circular …
WhatsApp: +86 18221755073Uncover the ultra-fast, reliable and versatile FANUC CNC machine series for milling, drilling and tapping. The new-generation ROBODRILL promises unrivalled quality and precision at great hourly rates.
WhatsApp: +86 18221755073I stole the original code from EMC's wiki but then modified it slightly to run on fanuc controls, and added roughing passes. I only had a stub ball mill, so the roughing lets you specify a max cutter engagement depth for each pass.
WhatsApp: +86 18221755073I assume you are running a ball mill and milling a semi circle into a face? Kind of like milling a U. Here is a snippet of a Robotool program. Bear in mind this is absolute arc …
WhatsApp: +86 18221755073In polar coordinate interpolation, a flat bottom end mill that is pointing toward the OD of the part cannot produce an acceptable part shape. On some applications, a ball-nose end mill that is pointing toward the OD of the part can be used. This type of tool must be touched off along the X-axis at the center of the ball-nose.
WhatsApp: +86 18221755073A lot of times I'll program a ball mill from the ball core instead of the tip. Say I had a 1/2" ball end mill, measured it and got -14.3788 and entered that into the first H column. I will simply enter -0.250 in the H Wear column to pretend I measured at the core of the tool.
WhatsApp: +86 18221755073Y-axis machines can mill a square pocket on the OD of a shaft with just Y and Z movements while X controls depth. C-axis machines cannot mill a square pocket. The sides …
WhatsApp: +86 18221755073I was feeling like making something fun, and this looked like it. I stole the original code from EMC's wiki but then modified it slightly to run on fanuc controls, and added roughing passes. I only had a stub ball mill, so the roughing lets you specify a max cutter engagement depth for each pass.
WhatsApp: +86 18221755073FANUC CNCs for milling boast high-speed processing, advanced control algorithms, and user-friendly interfaces. They deliver exceptional precision and reliability, making them ideal for …
WhatsApp: +86 18221755073